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Inward Quality Engineer (IQC)

intangles
Pune, MH, IN
0 - 2 yrs
9hrs ago0 view0 clicked apply

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Role & responsibilities

Inward Inspection
  • Incoming inspection of SMT components (marking, purchase order, supplier invoice, actual part verification, value if applicable, and packaging condition).
  • Incoming inspection of local components such as plastic casing, battery, harness, packaging box, hardware, screws, etc.
  • Fill the incoming inspection checklist and update the store material inward sheet after inspection. Add a QC sticker to each box.
  • Verify the supplier PDI report and maintain records of all supplier PDI reports.
  • Perform 100% inspection of OBD cables for the international market using a test bed/multimeter.
  • Perform 100% verification of all pigtails (splitter, 9-pin, etc.) for continuity and visual defects using a tester, multimeter, or visual inspection.
  • Conduct sampling inspection after pre-assembly.
Inward Material Rejection
  • Update the rejection summary supplier-wise and material-wise in the rejection sheet for any rejected material.
  • Calculate supplier PPM and prepare monthly trends supplier-wise and material-wise for actual tracking and audit purposes.
  • Send an email to the supplier regarding any inward material rejection.
  • Obtain an 8D report from the supplier for every rejected material.
  • Visit the supplier's premises if parts are rejected due to major issues, for improvement activities, or for trials, if required.
  • Maintain records of inward rework and material on hold.
  • Segregate incoming material supplier-wise or internally in case of urgency.
  • Send monthly performance reports to every supplier.
Incoming Process Documents
  • Prepare and update all incoming master checklists as required.
  • Prepare and update the sampling plan.
  • Ensure that drawings for all inward materials are available.
Improvements
  • Initiate Kaizen activities whenever possible.
  • Initiate corrective actions for incoming material issues whenever possible.
Store
  • Monitor whether the store follows the FIFO (First In, First Out) system.
  • Ensure that a FIFO sticker is affixed to each box.
Others
  • Fill out the deviation report, if applicable.
  • Fill out the engineering change document, if applicable.
Packaging List
  • Verify the packaging list against the batch material.
  • Ensure that all parts listed in the packaging list are available and included in the BOM and alternate sheets.
  • Update the packaging list after material verification.
In-house Hardware Changes
  • Perform 100% verification of the PCBA after in-house hardware changes.
  • Add a sticker/signature after verification.

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