Manufacturing Process Improvement Engineer
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This role is more focused on process validation, ongoing process development, yield improvement and cost improvement.
General Responsibilities
• Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing
• Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications
• Key participant in global new product development project teams to enable successful launch of new products
• Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment
• Influence product designs during new product development phase to ensure economical and defect free manufacture
• Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
• Organize the arranging of sample lines and process development equipment
• Key participant in advanced quality planning activities
• Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
• Transferring knowledge to make site personnel
• Support improvement projects to reduce cycle time, defects and manufacturing costs
• Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets
• Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge
Experience / Qualifications
• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers
Additional Hiring Requirements:
- Bachelor’s degree (B.E./B.Tech.) in Engineering, Science or another relevant technical discipline.
- Automotive industry experience is mandatory. Candidates with experience only in non-automotive industries will not be considered for this opening.
- Working knowledge of IATF 16949 and automotive manufacturing quality requirements.
- Hands-on experience in manufacturing process validation and process development for mass production.
- Proven experience improving production yield, reducing scrap/process variation and delivering manufacturing cost improvements.
- Familiarity with core manufacturing quality tools and documentation, such as Process Flow, PFMEA, Control Plan, work instructions, SPC and structured problem-solving/8D.
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